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| FOR IMFL Units: R/ALPHA - SERIES. |
R/ALPHA Series is a uniblock Unit with rinser,filler & capper or Sealer is specially design for IMFL and Mineral Water Plant. |
| Consisting of |
1. Rinsing machine rotary type 24 head
2. Filling machine gravity or vacuum type 40
3. Capping machine type 10 head
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| Main features of Automatic Rotary Bottle
Rinsing/Sterilising Machines |
The rotary bottle rinsing/sterilizing machines Model: R24 are fully automatic and are manufactured with 24, Heads to give an hourly output between 6,000 and 14,000 bottles. The machine will handle containers of any size, shape and capacity, This versatile machine can carry out the following opertions:
1.Rinsing with hot or cold water
2.Sterilizing with water plus O2
3.Sterilizing with water plus ozone
4.Sterilizing in a closed or open loop |
| Main Frame |
1. The machine is constructed in stainless steel and high molecular weight acid-resistant and self-lubricating polyethylene,
2. All parts in contact with the rinsing product are in stainless steel.
3. The machine in mounted on adjustable feet so as to ease alignment when connected with the plant.
4. The machine in fitted with interlocked guards to conform to the latest health and safety regulations,
5. The machine guard switches will stop the machine in case of accidental opening of any of the safety doors,
6. Access in the base of the machine is through inspection covers which are fitted with a key lock.
On request, the gripper stand plate can be manufactured in S.S. 304 OR 316 steel.
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| Drive mechanism |
1. The machine is driven by a series of gears manufactured in hardened steel which in turn are driven by a geared motor, the gearbox giving an integral oil bath.
2. The drive unit is protected by leak proof seals.
3. The main drive motor is equipped with a speed control unit. This is fully adjustable from the control panel to given the required production speed.
4. The height of the working table can also be automatically adjusted according to the size of bottles or containers to be handled from the main control panel. |
| Operating Features |
1. The cleansing liquid is distributed to all the heads by means of a central shaft. However, the liquid in not allowed to pass to individual heads in the event of there being no bottle or container available.
2. The rinsing and the draining times can be individually adjusted.
3. The pressure of the liquid entering the bottle or container is adjustable.
4. The gripper is shaped to handle the neck of the bottle or container.
5. Quick change parts are available to accommodate different neck configuration.
6. The gripper pressure can be adjusted according to the type of bottle/container to be handled.
7. A recovery plate is provided to collect the rinsing product.
8. Both the star wheels and the scroll are fitted with safety devices.
9. Device to prevent Bottle or container back up conditions. |
| Electrical control system |
1. The machine has a 24 volt control system for safety.
2 .All electrics are contained in one box and the external wiring is contained within trunking.
3. The main control panel has mimic lights to pinpoint the machine condition. |
| Main Features of Filling Machine |
01. Annular ring channel twin chamber type tank for still liquor & wine.
02. Detachable electrical and electronic control panel with low
voltage circuit builtin fault annunciator.
03. Provision for c.i.p. manipulation.
04. Complete drive gears are made of alloy steel & uhmpe
enginering nylon.
05. Shorter lift cylinder with big return rollers for smooth
movement.
06. Self lubricating liner bushes for lift cylinder.
07. Positive bell cup pull down device for lowering the bellcups.
08. Gentle bottle handing even at the highest filling speed.
09. Noise proof safety guards.
10. All product contact surface are in highly polished stainless
steel.
11. Service free lubless system filling valves no slider or cock
controls, no rotary parts.
12. Bottle infeed and outfeed connected by machine conveyor.
13. Height raissing assy. fixed at filler side also.
14. Infeed worm, star and centre guide are made of uhmpe material.
15. Improved the life time for snift pin and body by using auto
snifting arrangement.
16. Provision for vacuam or gravity filling.
17. Protective atmosphere filling (e.g. vacuam or nitrogen)
product flows into protective atmosphere thereby minimising
air pick-up.
18. Problem free cleaning and sterilizing of the filler tank.
19. Sliding surface of steel against plastic for the heavy duty lift
units give exceptional running with the minimum of attention.
20. Quick and thorough discharge of fragments thorough the
amply sized opening in the filler bottom part.
21. Rinser, filler and crowner in monolock construction.
22. Readily available spares.
23. Frequency variable a.c.drive is used to get smooth variation on
maindrive speed.
24. PLC interfacing for flexible wiring and fast trouble shotting.
25. Machine works on three preset speeds depends upon the bottles in
the infeed and outfeed conveyor for efficient operation.
26. Automatic splinter away spray system for to remove the broken
bottles pieces during filling.
27. Automatic liquar level indicator cum contrller for to maintain
the tank liquaid level.
28. Automatic oilspray & grease spray for efficient and reliable
lubriation of machine parts.
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| Main Features of Capper |
01. Seperate geared drive with motor and safety clutch
arrangements for capper sorter unit
02. Stainiess steel capper cap hopper.
03. The chute takes caps from hopper in any orientation where
necessary caps are reoriented through a shunt.
04. No bottle lifting during capping process.
05. Ball locking system balances out deviations from standard
bottle height without applying any load on the bottles.
06. Axial load on bottles only by operation force necessary to feed
caps.
07. The capping heads being operated in a flat cam pressure on
bottles, and capping heads are thus minimised.
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| Technical Data |
Model : ALPHA SUPER BLOCK R24 G40 C10
Nominal Filling Capacity: 240 BPM/180ML
Tank Pressure: VACUUM OR GRAVITY
Type of Rinsing Head: BOTTLE TURNING TYPE WITH WATER
SPRAY. No.OF HEADS – 24
Type & No. of Filling Valves: BOTTOM MOUNTED 40 Nos. (GRAVITY OR
VACUUM)
Tyoe of Capping Head: ROTARY SPRING LOADED TYPE
ZALKIN MODEL. No.OF HEADS – 10
Stastiscal Tolerance in Filling: + OR – 3MM WITH EURO BOTTLES
Filling Tank: ANNULAR RING CHANNEL TWIN CHAMBER
No of Capping Heads: 10Nos.
Product to be Filled: WINE (OR) STILL LIQUAR
Filling Temprature : AMODIENT
Size and Type of Bottles : 180 ML/ 375ML FLAT GLASS BOTTLES AS
PER YOUR STANDARD WITH PPCAP
CLOSURE.
Closures : STANDARD PPCAPS ACCORDING
TO INDIAN STANDARD (OR) DIN
SPECIFICATION.
Mechanical Speed Range: 6,000-14,000 BPH
Bottle Range: 180ML FLAT
: 375ML FLAT
Electrical Data: 3-PHASE CURRENT 410 VOLT. 50 Hz
CONTROL VOLTAGE. 24 V AC, 50 Hz.
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| For More Details Feel Free Please Mail Us to info@exatms.com |
