ALPHA 36 / CR 8, ALPHA 48 / CR 12, ALPHA 60 / CR 15.

Alpha series is specially design for high speed Bottle Filling up to 15000BPH. With 15 head Crowning Head. Bottam Mounted Filling Valves.Used for 650 ML and 325 ML Round Glass Bottle

Double evacuation capability with options for single evacuation.

Twin chamber type tank for beer and vacuam.

Complete drive system with combnation of alloy steel gears and UHMPE gears.

Automatic centralized lubrication.

High pressure foaming device.

Complete C.I.P. system.

Counter pressure with CO2 or Air.

Monoblock construction for filler & crowner.

PLC interfacing for flexible wiring & fast trouble shooting

Electronic A.C. Drive unit for main drive.

01. Annular ring channel twin chamber type tank for vacuam and beer.
02. Detachable electrical and electronic control panel with low voltage circuit builtin fault annunciator.
03. Provision for c.i.p. manipulation.
04. Complete drive gears are made of alloy steel & uhmpe enginering nylon.
05. Shorter lift cylinder with big return rollers for smooth movement.
06. Self lubricating liner bushes for lift cylinder.
06. Positive bell cup pull down device for lowering the bellcups.
07. Gentle bottle handing even at the highest filling speed.
08. Provision for air or co2 counter pressure.
09. Noise proof safety guards.
10. All product contact surface are in highly polished stainless steel.
11. Service free lubless system filling valves no slider or cock controls, no rotary parts.
12. Bottle infeed and outfeed connected by machine conveyor.
13. Height raissing assy. fixed at filler side also.
14. Infeed worm, star and centre guide are made of uhmpe material.
15. Improved the life time for snift pin and body by using auto snifting arrangement.
16. High pressure foaming device before crowning.
17. Single/double vaccum evacuation prior to c02 injection to minimize air pick up.
18. Protective atmosphere counter pressure (e.g. carbonic acid gas) product flows into protective atmosphere thereby minimising air pick-up.
19. Problem free cleaning and sterilizing of the filler tank.
20. Sliding surface of steel against plastic for the heavy duty lift units give exceptional running with the minimum of attention.
21. Quick and thorough discharge of fragments thorough the amply sized opening in the filler bottom part.
22. Filler and crowner in monolock construction.
23. Readily available spares.
24. Frequency variable a.c.drive is used to get smooth variation on maindrive speed.
25. PLC interfacing for flexible wiring and fast trouble shotting.
26. Machine works on three preset speeds depends upon the bottles in the infeed and outfeed conveyor for efficient operation.
27. Automatic splinter away spray system for to remove the broken bottles pieces during filling.
28. Automatic beer level indicator cum contrller for to maintain the tank beer level.
29. Automatic oilspray & grease spray for efficient and reliable lubriation of machine parts.

01. Seperate geared drive with motor and safety clutch arrangements for crowner sorter unit 02. Stailiess steel crowner hopper.
03. The chute takes crowns from hopper in any orientation where necessary crowns are reoriented through a shunt.
04. No bottle lifting during crowninig process.
05. Ball locking system balances out deviations from standrad bottle height without applying any load on the bottles.
06. Axial load on bottles only by operation force necessary to feed crown corks.
07. The crowning heads being operated in a flat cam pressure on bottles, crowning heads are is minimised.
08. Automatic crown conveyor system using sensors to maintain the crowns level in the hopper, on request of customer.

The high speed bottles filler consists of a fixed machine base and a rotary lower filler part as well as the filler bowl individual elements

The fixed base is a heavy compact casing carrying the filler unit accurately located on a adequately dimensioned turn table bearing, which accepts both axial and radial loads. This affords a completely quiet and even rotation of the filler unit. The machine base is readily accessible for easy service. The gear box run in oil bath provided with special long life oil.

The heavy duty lift units have sliding surfaces steel on plastic to give extremely good running with a minimum of service.

Replacement of the plastic wear strips is cheep and simple, avoiding expensive overhaul.

The rotating tank is of annular stainless steel construction. All other products contact surfaces are equally of highly polished stainless steel, eliminating dirt deposists. Cleaning and sterilization can easily be carried out with either hot water, steam or suitable chemicals.

The crowner corker is in the monoblock execution, rigidly coupled to the filler and mounted on a common base plate table.

The crowner drive is in synchronization with the filler. Each bottle is supplied with a crown cork from the hopper through the crowner head. The feed chute includes a system to reorient crown corks where necessary, allowing them to be taken from the hopper in random orientation. This permits high rate feeds with minimum hopper agitation giving extremely gentle handling of crowns eliminating scratching.

The crowner heads operate according to the ball locking system, are guided over a hardnend steel cam rail onto the bottle mouth, under constant pressure. The bottles are fed under the crowner heads on a rotating table without any vertical displacement. From the précised sealing operation the bottles are feed to the discharge conveyor by a transfer star wheel.

Model : ALPHA 60/CR15 TYPE K
Nominal Filling Capacity
               : 15,000 BPH/650ML WITH OUT PRE-EVACUATION
               : 13,000 BPH/325ML WITH SINGLE PRE - EVACUATION.
               : 10,500 BPH/650ML WITH DOUBLE PRE - EVACUATION

Counter Pressurte: CO2 (OR) AIR
TypE & No. of Filling Valves : BOTTOM MOUNTED 60 Nos. KRONES TYPE.
Statiscal Tolerance in Falling: + OR – 3MM WITH EURO BOTTLES
Filling Tank: ANNULAR RING CHANNEL TWIN CHAMBER
No of Crowing Heads: 15 Nos.
Product to be filled: BEER (OR) CARBONATED BEVER AGES WITH A CO2 CONTENT OF
                             MAXIMUN 5.5% V/V
Filling Temprature: 2-4 O C
Size and Type of Bottles: 650 ML/ 325ML ROUND GLASS BOTTLES AS PER YOUR STANDARD                              WITH CROWN CORK CLOSURE.
Closures : STANDARD CROWN CORKS ACCORDING TO INDIAN STANDARD (OR) DIN
                SPECIFICATION.
Mechanical Speed Range: 7000-16000 BPH
Bottle Range: MINMUM – MAXIMUM
DIA             : 52mm    –  114mm
HEIGHT       : 150 mm  –  350mm
Electrical Data: 3-PHASE CURRENT 410 VOLT. 50 Hz CONTROL VOLTAGE. 24 V AC, 50 Hz.

Installed Motor Power: 15 KW
Air for Lifting Elements: 6.25 CU M/H/ AT 4 BAR
Sterile Air for Crown Jetting : 10 CU M/H AT 2 BAR
Water for Cullet Removal : 0.5 CUM/H

PIPE DIAMETERS

PRODUCT : 65 NB
CO2 : 25 NB
AIR : 25 NB
WATER : 25 NB

WEIGHTS AND LOADS

MACHINE WEIGHT : 12,000 KG
FLOOR LOAD : 1,000 KG/FOOT
NUMBER OF BALL FEET : 12

MAIN DIMENSION OF THE MACHINE

LENGTH : 5600 MM
WIDTH : 3600 MM
HEIGHT : FILLER 2,000 MM
            : CROWNER 2,600 MM

THE MACHINE INCLUDING

Height adjustment of filling and crowning head. Bottle stop with switch. High pressure foaming jet before crowing operator. Protection shields in front of filler. Manual cullet spraying device. Digital indicator for speed and temperature. A set essential spares.